Vibration suppression strategy for high-speed milling in CNC milling
Release time:
2025-03-12
High speed milling is an important process of precision machining in modern manufacturing industry, but its vibration problems seriously affect the quality and efficiency of machining. Tool selection and optimization, reasonable design of tool geometry parameters, precise control of cutting parameters, and selection of appropriate tools for machining complex parts are all effective measures to suppress vibration.
In the field of precision machining in modern manufacturing industry, cnc milling has become an indispensable and important process. Among them, high-speed milling is widely used in aerospace, automobile manufacturing and other industries by virtue of its high efficiency and high precision. However, the vibration produced in the process of high-speed milling seriously affects the machining quality and efficiency, so it is very important to explore effective vibration suppression strategies.
Tool selection and optimization
Tools play a key role in cnc milling, and their performance has a direct impact on vibration generation. In high-speed milling, the tool with good rigidity and good dynamic balance should be selected. For example, the use of carbide cutting tools, and the fine dynamic balance of the tool debugging, can effectively reduce the vibration caused by the imbalance of the tool. At the same time, the geometric parameters of rational tool design can not be ignored. Increasing the front Angle of the tool can reduce the cutting force and reduce the vibration. Optimize the blunt radius of the cutting edge of the tool to make it sharper and further reduce the cutting force. When machining complex parts, the right tool can significantly improve machining stability and reduce the risk of vibration.
Precise control of cutting parameters
The setting of cutting parameters has significant influence on the vibration of high speed milling. Cutting speed is one of the key parameters, too high or too low cutting speed may cause resonance, resulting in vibration intensification. Through test and simulation analysis, the optimal cutting speed range of the combination of tool and workpiece material is found, which can effectively avoid the resonance zone and restrain vibration. The feed rate and cutting depth also need to be adjusted reasonably. Reducing the cutting depth and increasing the feed can make the cutting force more stable and reduce the vibration. In the actual cnc milling process, according to the workpiece material, tool characteristics and machining requirements, accurate calculation and optimization of cutting parameters is an important means to suppress vibration and ensure machining quality.
Machine tool structure and system improvement
As the basic equipment of cnc milling, the structure and system performance of machine tool play a decisive role in vibration suppression. Strengthen the structural rigidity of the machine tool, the use of high-rigidity bed, column and other components, can effectively resist the cutting force, reduce the vibration transmission. At the same time, optimize the spindle system of the machine tool, improve the dynamic balance accuracy of the spindle and the stiffness of the bearing, and reduce the vibration of the spindle during high-speed rotation. In addition, an advanced vibration monitoring and control system is introduced to monitor the vibration during milling in real time, and when the vibration exceeds the set threshold, the system automatically adjusts the cutting parameters or takes other suppression measures to ensure the stability of the machining process. In some high-end turn-milling composite machining centers, such advanced vibration suppression systems are equipped, which greatly improves the machining accuracy and efficiency.
In the high-speed milling process of cnc milling, through reasonable selection of tools, accurate control of cutting parameters and improve the structure and system of machine tools and other strategies, can effectively inhibit the generation of vibration, improve processing quality and efficiency, meet the stringent requirements of various industries for precision machining, and promote the manufacturing industry to a higher level.
Related Products
Analysis of the advantages and application fields of five-axis CNC machining - CNC machining
Five-axis CNC machining technology plays a core role in modern manufacturing, achieving higher machining accuracy, shortening machining time, and enhancing complex shape machining capabilities. It is widely used in high-end fields such as aerospace, automobile manufacturing, and medical fields.
2025-04-30
This article introduces the definition, machining capabilities, typical applications and other dimensions of machining centers with different numbers of axes in detail, and focuses on revealing how five-axis linkage technology breaks through the geometric limitations of traditional machining through the characteristics of multi-axis linkage, and becomes a key equipment in high-end manufacturing fields such as aerospace, precision molds, and medical equipment.
2025-04-24
Precision CNC Turning Services Empower Efficient Industrial Part Production
SEO keywords: CNC turning, CNC machining, CNC lathe, multi-axis linkage system SEO Abstract: CNC turning is the core technology of modern manufacturing industry. It adopts advanced equipment and mature technology to provide stable and reliable customized processing solutions. The main technical advantages include the high precision and consistency of CNC technology, imported CNC lathes with high-precision processing capabilities and multi-axis linkage systems, automated tool compensation technology, material adaptability and integrated molding of complex structures.
2025-04-22
Adaptive control technology is the core driver of precision intelligent processing
Adaptive control technology plays a core role in precision intelligent processing, building an intelligent closed loop and achieving precise quality control. Multi-dimensional sensors are used to monitor material property fluctuations, tool status and cutting parameters in real time, pre-process data and input them into the composite control model, and LSTM time series analysis is used to predict processing trends.
2025-04-19
Contact Information
Mailbox:haiqi.liang@chuntian-ctt.com
Company address: Area B and Area C, Building A, Factory Building 8, Hongqi Road, Hongqi Town, Jinwan District, Zhuhai City
Skype：haiqi.liang@chuntian-ctt.com
WhatsApp：+86 13318966480
Phone：+86 13318966480
Mail：haiqi.liang@chuntian-ctt.com